Automatic Liquid Filling Machine Line

Salient Features

• ± 1 % Filling accuracy on single dose.

• No Bottle No Filling System.

• Rigid vibration free construction for trouble free performance.

• SS Elegantly matt finished body.

• Elegant and easy control panel for total control on operation.

• Minimum charge overtime, from one size to another container or fill size.

• Self-lubricating UHMW-PE guide profile for S.S. slat chain provide low friction wear surface,

• smooth and noiseless conveying.

• Error code display on A/C frequency drive on control panel.

• Drain tray around machine platform.

• Drip tray under the conveyor.

• Pneumatic bottle stopping arrangement.

• Synchronized two nos. A/c drives for main motor & conveyor belt.

• Safety guard for conveyor gearbox, motor and pneumatic cylinders.

• MCB for over load protection, and prevent against short circuit.

Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.

Advance Information*

Overview

The Automatic Liquid Filling Machine Line by ALL-PACK MACHINE (APM) is an advanced and efficient response to modern filling requirements. Based on the volumetric principle with diving nozzles, this machine offers exceptional performance and reliability. With a superior build and versatile features, it is a valuable asset for various industries where precision and efficiency in filling liquids are crucial.

Engineering and Design

Compact and Versatile Construction

The Automated Liquid Filling Line is designed to be both compact and versatile. The unit is encased in an elegantly matt-finished stainless steel body, ensuring both durability and aesthetic appeal. Key components include an S.S. slat conveyor, reciprocating nozzle with self-centering devices, and SS Syringes for precise filling.

Vibration-Free Construction

For optimal performance and durability, the machine is designed with a rigid, vibration-free construction. This ensures that the filling process is smooth and consistent, which is particularly important for maintaining the integrity and quality of the filled products.

Features

Filling Accuracy and System Features

• ± 1% Filling Accuracy: Achieve remarkable precision with a filling accuracy of ± 1% on a single dose, ensuring consistent quality in every container.
• No Bottle, No Filling System: This system prevents the machine from dispensing liquid when no container is in place, preventing wastage and ensuring safety.

Safety and Control

• Error Code Display: The A/C frequency drive features an error code display on the control panel for easy monitoring and troubleshooting.
• Overload Protection: The machine includes MCB for overload protection to prevent short circuits and other electrical issues. Additional inbuilt protections guard against overcurrent and voltage fluctuations.
• Safety Guards: Safety guards are fitted over the conveyor gearbox, motor, and pneumatic cylinders to protect the operator and ensure safer operation.

User-Friendly Design

• Easy Control Panel: The control panel is designed for ease of use, offering complete control over the machine’s operations.
• Minimum Changeover Time: Quickly switch from one container size to another or adjust the fill size with minimal downtime.
• Self-Lubricating UHMW-PE Guide Profile: This feature provides a low-friction wearing surface, ensuring smooth and noiseless conveyance of bottles.

Additional Features

• Drip Tray: Located under the conveyor to catch any drips and maintain cleanliness.
• Drain Tray Around Machine Platform: Enhances the hygienic operation and easy cleanup.
• Pneumatic Bottle Stopping Arrangement: Enhances the filling accuracy by ensuring proper placement of bottles during the filling process.
• Synchronized A/c Drives: Synchronization of the A/c drives for the main motor and conveyor belt ensures smooth operation.

Applications

The Automatic Liquid Filling Machine Line is ideal for use in industries such as pharmaceuticals, cosmetics, food and beverage, and chemicals where precision liquid filling is critical. It can handle a diverse range of liquid types, from viscous syrups to watery solutions.

Technical Specifications

• Body Material: Stainless Steel with matt finish
• Filling Mechanism: Volumetric principle with reciprocating nozzle
• Syringe Material: Stainless Steel (SS Syringe)
• Conveyor Drive: A/c Motor with synchronized variable A/c Frequency Drive
• Filling Accuracy: ± 1%
• Safety Features: MCB for overload protection, inbuilt overcurrent, and voltage fluctuation protection
• Error Display: A/C frequency drive error code display
• Noise Level: Minimal due to self-lubricating UHMW-PE guide profile

Benefits

Precision and Efficiency

The high filling accuracy ensures that each container is filled to the exact required level, reducing waste and ensuring product consistency. With the "No Bottle No Filling" system, the operation becomes not only efficient but also resource-conserving.

Reliability and Durability

Built with high-quality materials and designed for a rigid, vibration-free performance, the machine promises long-term reliable use. Overload and short circuit protection features further boost the machine's dependability.

Ease of Use

The easy control panel provides seamless machine operation, while the safety features ensure a secure working environment. Quick changeover capabilities and minimal maintenance requirements make this machine highly user-friendly.

Conclusion

The Automatic Liquid Filling Machine Line from APM embodies reliability, precision, and user-friendliness, making it a highly valuable investment for various industrial applications. Its advanced features, durable design, and high precision ensure that it meets the highest standards of liquid filling operations