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The wires are used for manufacturing Card and Gill pins which is an absolute must in the production of jute and needs to be replenished regularly. As such it is used exclusively solely by the jute and jute related industries.
Country Of Origin : India
Card Pin Wire is a specialized product designed exclusively for the jute and related industries. This wire is integral to the manufacturing of card and gill pins, essential tools in jute processing. The reliability and efficiency of these wires directly impact the quality and productivity of the jute manufacturing process. Due to their critical role, these wires must consistently meet stringent standards for quality, tensile strength, and precision.
Our Card Pin Wire is crafted from high-grade steel, carefully selected for its durability and resilience. The material undergoes rigorous quality control processes to ensure it meets the high standards required for jute processing.
Each batch of wire undergoes comprehensive testing to ensure consistency and reliability. Our stringent quality control measures guarantee that every wire meets the necessary specifications for tensile strength and ovality.
We offer these wires in a variety of sizes to meet the diverse needs of jute processing. The available sizes range from 0.50mm to 2.00mm, ensuring that you can find the perfect fit for your specific requirements.
In the carding process, fibers are disentangled, cleaned, and inter-mixed to form a continuous web or sliver, which is then further processed. Card pin wires play a crucial role in this process by helping to straighten the fibers and separate the desired fibers from the waste material.
The gilling process is another critical stage in jute processing, where further alignment of fibers occurs. Gill pin wires are used to ensure that fibers are laid parallel to each other, which is essential for the consistency and quality of the final product.
The manufacturing process begins with the selection of high-quality raw materials. Only the best steel is chosen to ensure that the final product meets the rigorous standards required.
The chosen steel is then subjected to a drawing process, where it is stretched and shaped into wire of the desired diameter. This process involves passing the steel through a series of dies to reduce its diameter and improve its tensile strength.
After drawing, the wire undergoes heat treatment to relieve any internal stresses and further enhance its strength and flexibility. This step is crucial to ensure the wire's durability and performance during the demanding jute processing operations.
Finally, the wire is polished and coated to protect it from corrosion and other environmental factors. This finishing process also enhances the wire's smoothness, ensuring it glides easily through the jute fibers during processing.
To maintain the quality and performance of the Card Pin Wire, it is essential to store it in a clean, dry environment. Proper storage prevents rust and other forms of degradation that can affect the wire's performance.
During handling, care should be taken to avoid bending or damaging the wire. Damaged wires can lead to inefficiencies in the jute processing stages, affecting the overall quality of the final product.
Card Pin Wire is an indispensable component in the jute and related industries. Its role in the efficient and effective processing of jute cannot be overstated. By choosing our high-quality wires, you can ensure the smooth operation of your jute processing machinery and the consistent production of high-quality jute products. With a wide range of sizes available and rigorous quality control processes in place, our Card Pin Wires are the perfect choice for your jute manufacturing needs.