Card Pin Wire

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The wires are used for manufacturing Card and Gill pins which is an absolute must in the production of jute and needs to be replenished regularly. As such it is used exclusively solely by the jute and jute related industries.

Country Of Origin : India

  • Additional information

    Since card pin and gill pin wires are an important element in the jute processing industry, the wires are manufactured, keeping in mind the stringent quality, tensile strength, ovality, etc. The sizes offered are in the range of 0.50mm to 2.00mm.

    Advance Information*

    Introduction

    Card Pin Wire is a specialized product designed exclusively for the jute and related industries. This wire is integral to the manufacturing of card and gill pins, essential tools in jute processing. The reliability and efficiency of these wires directly impact the quality and productivity of the jute manufacturing process. Due to their critical role, these wires must consistently meet stringent standards for quality, tensile strength, and precision.

    Key Features

    High-Quality Material

    Our Card Pin Wire is crafted from high-grade steel, carefully selected for its durability and resilience. The material undergoes rigorous quality control processes to ensure it meets the high standards required for jute processing.

    Stringent Quality Control

    Each batch of wire undergoes comprehensive testing to ensure consistency and reliability. Our stringent quality control measures guarantee that every wire meets the necessary specifications for tensile strength and ovality.

    Wide Range of Sizes

    We offer these wires in a variety of sizes to meet the diverse needs of jute processing. The available sizes range from 0.50mm to 2.00mm, ensuring that you can find the perfect fit for your specific requirements.

    Applications

    Carding Process

    In the carding process, fibers are disentangled, cleaned, and inter-mixed to form a continuous web or sliver, which is then further processed. Card pin wires play a crucial role in this process by helping to straighten the fibers and separate the desired fibers from the waste material.

    Gilling Process

    The gilling process is another critical stage in jute processing, where further alignment of fibers occurs. Gill pin wires are used to ensure that fibers are laid parallel to each other, which is essential for the consistency and quality of the final product.

    Technical Specifications

    • Material: High-grade steel
    • Tensile Strength: The wires are engineered to possess high tensile strength, ensuring durability and longevity.
    • Ovality: Precision is key in the manufacturing of these wires, with strict controls in place to ensure the ovality is within acceptable limits.
    • Diameter Range: Available in sizes from 0.50mm to 2.00mm

    Manufacturing Process

    Selection of Raw Materials

    The manufacturing process begins with the selection of high-quality raw materials. Only the best steel is chosen to ensure that the final product meets the rigorous standards required.

    Drawing and Shaping

    The chosen steel is then subjected to a drawing process, where it is stretched and shaped into wire of the desired diameter. This process involves passing the steel through a series of dies to reduce its diameter and improve its tensile strength.

    Heat Treatment

    After drawing, the wire undergoes heat treatment to relieve any internal stresses and further enhance its strength and flexibility. This step is crucial to ensure the wire's durability and performance during the demanding jute processing operations.

    Finishing and Coating

    Finally, the wire is polished and coated to protect it from corrosion and other environmental factors. This finishing process also enhances the wire's smoothness, ensuring it glides easily through the jute fibers during processing.

    Maintenance and Handling

    Storage

    To maintain the quality and performance of the Card Pin Wire, it is essential to store it in a clean, dry environment. Proper storage prevents rust and other forms of degradation that can affect the wire's performance.

    Handling

    During handling, care should be taken to avoid bending or damaging the wire. Damaged wires can lead to inefficiencies in the jute processing stages, affecting the overall quality of the final product.

    Benefits

    • Enhanced Efficiency: By using high-quality Card Pin Wires, jute processors can achieve greater efficiency in their operations. The wires' precise dimensions and strength reduce the likelihood of production delays caused by equipment malfunctions.
    • Consistent Quality: The stringent quality control measures ensure that each wire performs consistently, contributing to the uniform quality of the jute products.
    • Durability: The high tensile strength and robust material of the wires ensure their longevity, leading to reduced maintenance and replacement costs.

    Conclusion

    Card Pin Wire is an indispensable component in the jute and related industries. Its role in the efficient and effective processing of jute cannot be overstated. By choosing our high-quality wires, you can ensure the smooth operation of your jute processing machinery and the consistent production of high-quality jute products. With a wide range of sizes available and rigorous quality control processes in place, our Card Pin Wires are the perfect choice for your jute manufacturing needs.


    *Disclaimer: This additional description has been automatically generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
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