Centrifugal Casting Machine

Brand: GI

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Our machine is as simple as it is ingenious and offers almost limitless configuration possibilities – from the standard machine to customizing special solutions. Individually adapted to your requirements, this means that we can always offer you an optimum machine configuration that does exactly what's demanded of it with maximum efficiency.

1. Spinner Base Assembly

2. Coating & Cleaning Assembly 3. Pouring Assembly

4. Extraction Assembly

5. Heating Assembly

6. Cooling Assembly

7. Safety Walls

8. Safety Cover

9. Controller System

10. Electrical Cabinet

Country Of Origin : India

  • Additional information

    As An ISO 9001:2015 Certified Company incorporated in 1980s, Gautam Industries is a leading manufacturer of Centrifugal Casting Machine in India. Our hot process Horizontal, Vertical and Cantilever centrifugal casting machines, we understand the unique conditions to which our centrifugal casting machine are placed, and we built our equipment accordingly. The machines are capable of rotating both Permanent Steel molds and Flasks within the following capacity of mold and casting range sizes for the production of furnace rolls, stainless steel tubes, Iron Pipes, Steel Alloy Tubes, Mill Rolls, Copper/bronze tubes, Cylinder Liners, reformer tubes, balls, hubs etc.;

    Combining proper mold design, mold coating, mold spinning speeds, pouring speeds, cooling rates and metal chemistry, our hot mold centrifugal casting machines are high in automation, reliable in running, simple in operation, higher yields and low in energy consumption. The machines range from simple, manually operated equipment to fully automated systems by utilizing programmable logic controllers (PLC) with functions of automatic pouring, automatic mold coating, automatic mold brushing and automatic extraction. Our molds are forged made with quality materials. we provide the technical solutions for customers in form of Turn-Key or EPC project with long-term After-Sale Service.



    Advance Information*

    Overview

    The centrifugal casting machine from Gautam Industries (GI) is a testament to ingenious engineering and versatility. Tailored to meet the diverse needs of its clients, this machine offers virtually limitless configuration possibilities, allowing for customizable solutions that maximize efficiency and performance. The machine stands out in the market due to its simplicity, reliability, and high degree of automation, making it suitable for a variety of industrial applications.

    Company Profile

    Gautam Industries, an ISO 9001:2015 certified company since the 1980s, is a leading manufacturer of centrifugal casting machines in India. Known for their commitment to quality and innovation, GI brings decades of expertise to the table. The company offers hot process horizontal, vertical, and cantilever centrifugal casting machines that are designed to withstand the unique conditions of casting, ensuring durability and robustness.

    Core Components and Assemblies

    1. Spinner Base Assembly

    The spinner base assembly is the heart of the centrifugal casting machine. It is designed to provide stable and consistent rotation of both permanent steel molds and flasks. This component ensures uniform distribution of the molten metal through centrifugal force, which is critical for achieving optimal casting quality.

    Key Features: - High rotational stability - Precision-engineered bearings for smooth operation - Adjustable speed settings to accommodate different casting requirements

    2. Coating & Cleaning Assembly

    This assembly is responsible for the preparation and maintenance of the molds. Proper mold coating and cleaning are crucial for achieving high-quality castings and prolonging the life of the molds.

    Key Features: - Automatic mold coating system - Integrated mold brushing unit - Easy-to-maintain design

    3. Pouring Assembly

    The pouring assembly is designed for the precise and controlled delivery of molten metal into the spinning mold. This assembly ensures that the molten metal is distributed evenly, minimizing defects in the final product.

    Key Features: - Programmable pouring speeds - High-temperature resistant materials - Automated pouring mechanism with PLC control

    4. Extraction Assembly

    After the casting process is complete, the extraction assembly facilitates the removal of the solidified casting from the mold. This is a critical step that must be handled with care to avoid damaging the casting or the mold.

    Key Features: - Automatic extraction system - Gentle handling to minimize stress on the casting - Quick-release mold clamps for efficiency

    5. Heating Assembly

    The heating assembly is designed to maintain the molten metal at the right temperature before and during the pouring process. Consistent temperature control is essential for ensuring the quality and properties of the final casting.

    Key Features: - High-efficiency heating elements - Precise temperature control mechanisms - Uniform heat distribution

    6. Cooling Assembly

    Effective cooling is crucial to controlling the microstructure and mechanical properties of the final casting. This assembly ensures that the cooling process is gradual and controlled, preventing thermal stress and defects.

    Key Features: - Variable cooling rates - Automated cooling cycle management - Integrated cooling channels for uniform temperature distribution

    7. Safety Walls

    Safety is paramount in any industrial machinery, and the centrifugal casting machine from GI is no exception. The safety walls are designed to protect operators from potential hazards associated with the casting process.

    Key Features: - High-strength materials for impact resistance - Full enclosure design to contain spillage and debris - Transparent sections for monitoring without compromising safety

    8. Safety Cover

    In addition to the safety walls, the machine features a robust safety cover. This cover acts as an additional layer of protection, ensuring that the casting process remains safe for all operators.

    Key Features: - Quick locking mechanism - Interlocking system to prevent operation when the cover is open - Heat-resistant materials

    9. Controller System

    The controller system is the brain of the centrifugal casting machine. Utilizing advanced PLCs, this system allows for precise control and automation of the entire casting process, increasing efficiency and reducing the potential for human error.

    Key Features: - User-friendly interface - Real-time monitoring and adjustment - Pre-programmed casting profiles for various materials

    10. Electrical Cabinet

    The electrical cabinet houses all the electrical components and wiring of the machine. It is designed to be easily accessible for maintenance while protecting sensitive components from external damage and interference.

    Key Features: - Organized component layout - High-quality electrical components - Effective cooling to prevent overheating

    Machine Capabilities

    Material Compatibility

    The centrifugal casting machine from GI is capable of handling a wide range of materials, including: - Furnace rolls - Stainless steel tubes - Iron pipes - Steel alloy tubes - Mill rolls - Copper/bronze tubes - Cylinder liners - Reformer tubes - Balls - Hubs

    Capacity and Range

    The machine is designed to accommodate various mold and casting sizes, making it suitable for small-scale to large-scale


    *Disclaimer: This additional description has been automatically generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
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