- Key Features & Attributes
- Ratings & Reviews
- Know your Supplier
- Product description from supplier
The Cooling Tunnel is an innovative industrial solution designed to effectively cool and solidify products such as petroleum jelly, balms, jams, shoe polish, and kajal, which are filled while hot. The system utilizes a multi-lane conveyor setup, maximizing the exposure of products to cooling air for rapid heat exchange. The carefully integrated components including an input conveyor, multilane (zig-zag) configuration, cooling blowers, and a chiller unit work in unison to ensure optimal cooling performance. This process is essential for preparing products for proper capping or sealing, ensuring integrity and quality. The multi-pass design allows the products to encounter cooling airflow multiple times, speeds up the cooling process, and prevents product damage, making the Cooling Tunnel an essential investment for manufacturers looking to enhance their packaging efficiency and product integrity.
Key Features
| Features | Description |
|---|---|
| Input Conveyor | Initiates the cooling process by introducing hot items into the system. |
| Multilane (Zig-Zag) Conveyor | Maximizes contact area between heat-sensitive products and cooling air for optimized cooling. |
| Cooling Blowers | Generates controlled airflow that effectively facilitates heat exchange. |
| Chiller Unit | Maintains optimal air temperature, ensuring sustained cooling efficiency. |
| Multiple Passes | Allows products to undergo thorough cooling through repeated exposure to cooling air. |
| Temperature Control | Rigorously regulates the cooling temperatures to ensure product safety and quality. |
| Output Conveyor | Facilitates smooth transition of cooled products from the cooling tunnel. |
| Attributes | Description |
|---|---|
| Cooling Temperature Range | 0°C to 25°C |
| Conveyor Speed | Adjustable speed settings up to 10 meters per minute. |
| Airflow Speed | Variable airflow rates between 1 and 20 m/s for optimal cooling. |
| Material Construction | Stainless steel frame for durability and corrosion resistance. |
| Power Supply | Customizable electrical supply based on operational needs. |
| Dimensions (LxWxH) | Configured per client specifications, modular design available. |
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
Country Of Origin: India
The Cooling Tunnel is a specialized industrial equipment designed to rapidly cool down items, such as bottles / jars which have been filled with hot liquid and which need to be cooled / frozen so as to cap / seal the container.
The Cooling Tunnel has Multi lane conveyors which helps maximize contact between the product and the cooling air.
For e.g. products like Petroleum Jelly, Balms, Jams, Shoe Polish, Kajal etc. are filled in hot state and require cooling and the top layer to solidify so as to make it convenient for closing / sealing.
Components
1. Input Conveyor: The cooling process begins with the introduction of items, typically bottles filled with a substance like petroleum jelly, onto the input conveyor.
2. Multilane (Zig-Zag) Conveyor: The bottles are then transferred onto a Multilane conveyor inside the cooling tunnel. This conveyor's design helps maximize contact between the bottles and the cooling air.
3. Cooling Blowers: The cooling tunnel features cooling blowers that generate controlled airflow. This airflow is directed towards the bottles, promoting heat exchange for cooling.
4. Chiller Unit: To maintain the air's temperature at the desired level, a chiller unit is integrated with the cooling tunnel. The chiller cools the air before it's blown onto the bottles, facilitating efficient cooling.
5. Multiple Passes: The Multilane (zig-zag) conveyor allows the bottles to pass through the cooling blowers multiple times. This multi-pass approach ensures thorough and even cooling of the items.
6. Temperature Control: The temperature of the cooling blowers and chiller unit is regulated to achieve the optimum cooling rate. This helps prevent product damage while ensuring almost solidification.
7. Output Conveyor: Once the bottles have undergone the cooling process, they are transported out of the cooling tunnel via the output conveyor.
