Cotton Ginning Machine Tejas Model Leaflet

Advance Information*

Overview of Cotton Ginning Machine Tejas Model

The Cotton Ginning Machine Tejas Model is a state-of-the-art piece of machinery designed specifically to revolutionize the ginning process in the cotton industry. This advanced model integrates numerous enhancements and modernizations to provide maximal efficiency, reliability, and ease of operation. With an array of unique features, robust construction, and engineering precision, the Tejas Model emphasizes productivity and sustainability.

Key Features and Enhanced Components

Provision for Increased Leather Roll Diameter

• Enhanced Processing Efficiency: With the provision for an increased leather roll diameter, the machine allows for broader engagement surfaces, resulting in a significant increase in the contact area. This feature is crucial for ensuring the effective removal of seeds from the cotton fibers without compromising quality.

16 Sealed / Pre-greased Bearings

• Maintenance Reduction: Equipped with 16 sealed/pre-greased bearings, this ginning machine demands minimal maintenance. These bearings are designed to operate efficiently without the need for regular lubrication, thus reducing maintenance downtime and ensuring continuous and smooth operation.

Only Two Greasing Points

• Ease of Maintenance: By limiting the machine to just two greasing points, the design significantly reduces the complexity and labor involved in routine maintenance. This feature ensures that operators can maintain the machine easily, thereby enhancing its operational efficiency and lifespan.

Enhanced Structural and Performance Features

Robust Box Type Beater Housing

• For Easy Setting and Durability: The robust box type beater housing facilitates easy setting and enhances durability. This structure ensures that the machine operates with maximum efficiency and longevity, accommodating robust operations and heavy-duty use.

Maximum Strength to Gin Up to 50 G/Tex Cottons

• Versatile Performance: The machine provides the maximum strength necessary to gin up to 50 G/Tex cottons, making it versatile and suitable for various cotton qualities. This versatility ensures that the machine can handle diverse ginning requirements effectively.

Adequate Weights on Leather Roll for Higher Production

• Boosts Productivity: The addition of adequate weights on the leather roll enhances the ginning process's efficiency, leading to higher production outputs. This feature is essential for operators looking for higher throughput without sacrificing quality.

Superior Material and Engineering Precision

Use of Superior Material for Highest Strength of Spare Parts

• Robustness and Longevity: By utilizing superior materials, the machine guarantees the highest strength for its spare parts. This ensures long-term durability and robustness, crucial for prolonged usage and minimizing the need for frequent replacements.

About 50% Lower Vibration

• Enhanced Stability: One of the standout features of the Tejas Model is its significantly reduced vibration, which is about 50% lower than previous models. This reduction in vibration not only enhances operator comfort but also stabilizes the machine for more consistent and precise ginning.

Innovative Design Improvements

Improved Seed Channel Design

• Optimized Seed Removal: The improved seed channel design facilitates more efficient seed removal, ensuring cleaner cotton lint and reducing the contamination levels. This enhancement is vital for maintaining high-quality output and reducing post-ginning processing.

Improved Hopper Sheet Design

• Better Material Flow: The hopper sheet design has been improved to ensure better flow and handling of the cotton, reducing the chances of clogging and stoppages. This improvement aids in maintaining a steady and uninterrupted ginning process.

Powder Coating on Auto Feeder Assembly

• Durability and Aesthetics: The inclusion of powder coating on the auto feeder assembly not only imparts a clean and aesthetically appealing finish but also adds a layer of protection against wear and tear, thus increasing the assembly's longevity.

Operational and Economic Benefits

Less Power Consumption Per Unit of Production

• Energy Efficiency: The Tejas Model is designed to consume less power per unit of production, making it an energy-efficient choice. This attribute ensures lower operational costs and contributes to more sustainable practices.

One-to-One Replacement on Jumbo/Super/Platina Models

• Seamless Upgradation: The Tejas Model offers one-to-one replacement compatibility with Jumbo, Super, and Platina models, ensuring a seamless upgrade for users of these older models without requiring extensive modifications.

Less Manpower Required Due to Fewer Greasing Points

• Labor Efficiency: With only two greasing points, the manpower required for maintenance is significantly reduced. This efficiency leads to lower labor costs and allows for more personnel to focus on other critical tasks.

Longer Wear Life of Leather Roller

• Cost-Effectiveness: The leather roller's longer wear life reduces the frequency and cost of replacements, enhancing overall cost-effectiveness and contributing to a smoother continuous operation.

Operational Interchangeability and Profit Enhancement

Interchangeability of Spares

• Flexibility: The machine's design ensures the interchangeability of various spare parts, adding a layer of flexibility and convenience for maintenance and repairs, thus reducing