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Electric Winches-Cre1065

Electric Winches

Brand: CREATOMAC INDUSTRIES

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Motor
CROMPTON/ GEC/ KIRLOSKER" Make Slipring Crane Duty Motor 960 RPM, 440 Volt, 3 phase, 1 Hr. rated 40% ED as per IS: 325 having 'B' Class insulation.
Drum
Made from Rolled steel as per IS:226 of adequate thickness with side flange. Drum running on Bearing to take adequate rope length.
Shaft
Forged from EN-8 steel machine fitted with Drum. Chassis: Fabricated from joist of adequate size as per IS: 226 to take all shocks. All the stands on the chassis are Boxed type.
Reduction
1st Reduction: through Elecon/Radicon make worm reduction Gear Box totally enclosed running on oil.
2nd Reduction: through open machine cut Gear from carbon steel & pinion made of Alloy Steel duly heat treated.
Break
  • Electro Magnetic Hydraulic Thruster Brake of reputed make.
  • Mechanical Bend Brake with screw system with Ferrodo Brake lineing.
  • Extra safety Ratchet pawl arrangement on the side of the drum for not moving the drum in opposite direction for extra safety.
Coupling
  • We will provide flex. Brake Drum coupling on the out put of motor & Input of Gear Box.
  • Flex. coupling pin type on the output shaft of the Gear Box & In put shaft of the pinion.
Controls
  • Drum controller of TAC Make 5/7 steps. Forward & Reverse mtio.
  • Control panel in sheet in sheet metal Box for dust, heat & water resistance containing of :
  • Isolator
  • Overload Relay
  • Contector
  • Single phase preventer
  • FuseHrc.
  • Amp. Meter
  • Voilt Meter (h) Neon Lamp Push Button for start & Stop Resistance Box 10 Minute rating.

Wiring & Pairrting

We will provide all wiring from weather proof ar mured copper cable of adequate size & the Winch will be painted by two coats of primer & Two coats of Grey paint.
Operator seat
We will provided operator seat by the side of controls.
Note
Speed of 5 Ton & 10 Ton winch is 8/1OMTS per minutes.
General Description
  • SKID Frame Type- Frame made out of heavy steel sections
  • M.S. Drums
  • M. S. Gear & Pinion. Teeth Cut on Gear Hobbing Machine for Perfect Pitch.
  • Reduction through Gear Box and Bull Gear & Pinion.
  • Hydraulic Thrustor Brake
  • ElectroMagneticBrake
  • Electro Magnetic Brake.
  • Manual Brake
  • Carbon Steel Shaft
  • A Safety Ratchet System
  • All controls within reach of operator.
  • Variable Speed Motor.
  • Load & Speed as per Requirement of the Customer.
Detail required for submission by Customer
  • Rope pull in Tons ( Capacity)
  • Speed required Mtr./per Min.
  • Rope size & Length required on Drum.
  • Available Elec. Current supply.
  • Description of Application.
  • Other accessories required with.
Feature*
  • RPM: 960
  • Brand: CREATOMAC INDUSTRIES
  • Phase: 3
  • Voltage: 440 Volt
  • Category: Crane Duty Motor
  • Brake Type: Electro-Magnetic Hydraulic Thruster Brake, Mechanical Bend Brake
  • Duty Cycle: 40% ED
  • Insulation: B Class
  • Rated Hours: 1 hr.
  • Control Type: Drum Controller
  • Drum Flanges: Side Flanges
  • Coupling Type: Flex Brake Drum Coupling, Flex Coupling Pin Type
  • Drum Material: Rolled Steel
  • Reduction Type: 1st Reduction - Worm Reduction Gearbox, 2nd Reduction - Machine Cut Gear and Pinion
  • Shaft Material: Forged EN-8 Steel
  • Chassis Material: Fabricated Steel

Country Of Origin : India

  • Additional information

    Advance Information*

    Introduction to Electric Winches by CREATOMAC INDUSTRIES

    Electric winches are essential tools for lifting, lowering, or pulling heavy loads with precision and efficiency. CREATOMAC INDUSTRIES, a renowned name in industrial machinery, presents its range of high-performance electric winches designed to cater to diverse industrial applications. Built with robust construction and advanced technology, these winches ensure reliability, safety, and long operational life.

    Each component of the CREATOMAC electric winches is meticulously crafted to meet stringent industrial standards, ensuring optimum performance and durability. The winches come equipped with powerful motors, durable drums, and sophisticated control systems to manage heavy loads effortlessly.

    Key Features of CREATOMAC Electric Winches

    Motor Specifications

    The CREATOMAC electric winches feature motors from premier manufacturers such as CROMPTON, GEC, and KIRLOSKER. These motors are specifically selected for their reliability, efficiency, and long service life.

    • Type: Slipring Crane Duty Motor
    • Speed: 960 RPM
    • Voltage: 440 Volt, 3 phase
    • Rating: 1 Hr. rated, 40% ED
    • Insulation Class: 'B' Class
    • Compliance: As per IS: 325 standard

    The motors are designed to handle the demanding work cycles typical in lifting and pulling operations, ensuring consistent performance even under rigorous conditions.

    Drum Specifications

    The drum is a critical component in winches, responsible for holding and managing the rope during operations.

    • Material: Rolled Steel
    • Standard: As per IS: 226
    • Construction: Adequate thickness with side flanges
    • Operation: Drum running on bearings to take adequate rope length

    The durable construction and precise engineering of the drum ensure smooth and safe operations, with the capacity to handle significant loads without deformation or failure.

    Shaft Specifications

    The shaft is forged from EN-8 steel, known for its superior strength and resilience.

    • Material: EN-8 Steel
    • Fabrication: Machine fitted with Drum

    This ensures that the shaft can withstand the dynamic loads and stresses during operation, providing reliable performance and longevity.

    Chassis and Structural Components

    Chassis Construction

    The chassis or the frame of the winch is fabricated from robust steel joists, as per IS: 226 standards.

    • Material: Heavy Steel Sections
    • Construction: Fabricated to withstand all shocks
    • Stand: Boxed type

    The sturdy frame ensures stability and durability, capable of handling the stresses and strains experienced during heavy-duty operations.

    Reduction Mechanism

    The winches employ a two-stage reduction mechanism for precise and powerful performance.

    1. First Reduction:
    2. Gear Type: Worm Reduction Gear Box
    3. Manufacturer: Elecon/Radicon

    4. Enclosure: Totally enclosed, running on oil

    5. Second Reduction:

    6. Gear Type: Open machine-cut Gear made from carbon steel
    7. Pinion Material: Alloy Steel, heat-treated

    This dual reduction mechanism ensures maximum torque and efficiency, enabling the winch to handle heavy loads smoothly and safely.

    Brake System

    Safety is paramount in CREATOMAC electric winches, which are equipped with multiple braking systems:

    • Primary Brake: Electro Magnetic Hydraulic Thruster Brake from a reputed make
    • Secondary Brake: Mechanical Bend Brake with screw system featuring Ferrodo Brake lining
    • Safety Feature: Extra safety ratchet pawl arrangement to prevent the drum from moving in the opposite direction

    These advanced braking mechanisms ensure controlled and safe operation, preventing accidental slippage and ensuring precise load handling.

    Coupling and Connectivity

    Coupling Systems

    To ensure smooth and efficient power transmission, the winches use high-quality coupling systems.

    • Flex Brake Drum Coupling: Provided on the output of the motor and input of the Gear Box
    • Flex Coupling Pin Type: Provided on the output shaft of the Gear Box and input shaft of the pinion

    These couplings are designed to accommodate misalignments and reduce the wear and tear on the connected components, ensuring long-term reliability.

    Control Systems

    Drum Controller

    The winches feature a high-precision drum controller from TAC, with forward and reverse motion capabilities.

    • Type: TAC Make 5/7 step drum controller
    • Function: Forward and Reverse motion control

    Comprehensive Control Panel

    The control panel is housed in a sheet metal box designed to resist dust, heat, and water, ensuring the longevity of the electrical components inside.

    • Components Included:
    • Isolator: For quick and safe disconnection
    • Overload Relay: Protects against overloads
    • Contactor: Ensures efficient electrical control
    • Single Phase Preventer: Prevents operation in single-phase conditions
    • Fuse H

    CROMPTON/ GEC/ KIRLOSKER Slipring Crane Duty MotorCreatomac Industries960 RPM440 Volt3 Phase1 Hr. Rated40% EDB Class InsulationRolled Steel DrumSide FlangesForged EN-8 Steel ShaftFabricated Steel ChassisElectro-Magnetic Hydraulic Thruster BrakeMechanical Bend BrakeFlex Brake Drum CouplingFlex Coupling Pin TypeWorm Reduction GearboxMachine Cut Gear and Pinion8/10 MTS per minute speedOperator Seat
    *Disclaimer: This additional description has been automatically generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.

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