LIQUID FILLING MACHINE

Automatic Linear Piston filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquid. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The Automatic Linear Piston Filling Machine is manufactured with a 304 stainless steel frame. All contact parts made from stainless steel 316 and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

Advance Information*

Overview

EMS's LIQUID FILLING MACHINE series is a versatile and advanced suite of equipment designed to address diverse liquid filling needs across multiple industries. The range includes semi-automatic and fully automated options with varying head configurations to cater to different production scales and requirements. From 2-head semi-automatic models to 8-head fully automatic systems, EMS provides solutions that enhance precision, efficiency, and adaptability in liquid filling operations.

Model Variants

1. 2 HEAD SERVO SEMI-AUTOMATIC
2. 2 HEAD SERVO AUTOMATIC
3. 4 HEAD SERVO AUTOMATIC
4. 6 HEAD SERVO AUTOMATIC
5. 8 HEAD SERVO AUTOMATIC

Key Features

High Precision and Flexibility

• Automatic Linear Piston Filler: Designed for high accuracy, this system can efficiently fill any viscous liquid with minimal waste.
• Customizable Product Delivery: Adaptable delivery options from a bulk tank to pistons include buffer tanks with level-sensing floats, manifolds with direct draw, or re-circulation methods.
• Filling Heads: Supports 1 to 12 fill heads, accommodating different production needs.

Industrial-Grade Construction

• Durable Build: Constructed with a 304 stainless steel frame for robust usage.
• High-Quality Contact Parts: All liquid-contact parts are made from stainless steel 316, ensuring durability and compliance with food and pharmaceutical standards.
• Food Grade Materials: Ensures safety and hygiene, suitable for food, pharmaceutical, and cosmetic industries.
• Resistance to Corrosion and Harsh Chemicals: Optional configurations for hazardous, flammable, and corrosive environments.

Advanced Control Systems

• PLC Controls: Efficient and reliable program logic controllers for precise operation.
• Touch Screen HMI: User-friendly human-machine interface for easy operation and monitoring.
• Automation: Increased automation to enhance productivity and reduce manual intervention.

Applications

• Cosmetic Industry: Accurately filling creams, lotions, and serums.
• Food Service: Ideal for sauces, dressings, and other viscous food products.
• Specialty Chemicals: Efficiently handles a variety of chemical formulations.
• Pharmaceuticals: Ensures precision filling of medications and supplements.
• Personal Care Products: Suitable for a range of products like shampoos, conditioners, and body washes.

Technical Specifications

2 HEAD SERVO SEMI-AUTOMATIC

• Type: Semi-automatic
• Number of Heads: 2
• Frame Material: 304 Stainless Steel
• Contact Parts: Stainless Steel 316
• Control System: Manual/PLC
• Applications: Small scale productions, test batches

2 HEAD SERVO AUTOMATIC

• Type: Fully Automatic
• Number of Heads: 2
• Frame Material: 304 Stainless Steel
• Contact Parts: Stainless Steel 316
• Control System: PLC with Touch Screen HMI
• Applications: Small to medium scale productions

4 HEAD SERVO AUTOMATIC

• Type: Fully Automatic
• Number of Heads: 4
• Frame Material: 304 Stainless Steel
• Contact Parts: Stainless Steel 316
• Control System: PLC with Touch Screen HMI
• Applications: Medium scale productions

6 HEAD SERVO AUTOMATIC

• Type: Fully Automatic
• Number of Heads: 6
• Frame Material: 304 Stainless Steel
• Contact Parts: Stainless Steel 316
• Control System: PLC with Touch Screen HMI
• Applications: Medium to large scale productions

8 HEAD SERVO AUTOMATIC

• Type: Fully Automatic
• Number of Heads: 8
• Frame Material: 304 Stainless Steel
• Contact Parts: Stainless Steel 316
• Control System: PLC with Touch Screen HMI
• Applications: Large scale productions

Customization and Additional Options

EMS's Liquid Filling Machines can be further customized to enhance their functionality and compatibility with specific industry requirements.

• Sanitary Configurations: For industries requiring high levels of hygiene, such as food and pharmaceuticals.
• Explosion-Proof Options: For filling flammable liquids or use in hazardous environments.
• Corrosion-Resistant Models: Ideal for handling corrosive chemicals, ensuring the longevity and reliability of the machine.
• Additional Fill Heads: Custom configurations supporting up to 12 heads for high-volume production environments.
• Specialized Nozzles: Variants for different