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Our skilled Moulds team with inhouse toolroom maintain the complex, hi-tech and high precision moulds running in our 2 factories.
In addition, Ikon has a separate company for making moulds in association with specialists in the industry. Ikon can supply moulds for :
ATISHRI PLASTICS PVT LTD stands at the forefront of mould development, bringing to the table a multidisciplinary approach bolstered by experience, technical expertise, and relentless innovation. Our comprehensive suite of services encompasses the entire lifecycle of mould development to cater to the distinct requirements of high-volume production as well as prototype designs.
With state-of-the-art facilities and an adept team, we emphasize precision, efficiency, and quality in every project. Our two operational factories and a dedicated mould-making company in collaboration with industry specialists ensure that we meet and exceed the standards of complex and high-tech mould development.
Our capability in high cavitation high-volume production moulds positions us as a leader in the mass production of parts with consistent quality. We employ advanced technologies and follow stringent quality control measures to ensure the delivery of high precision moulds suited for large scale operations.
Key Features: - Optimized for large production runs - Streamlined for efficiency and minimal cycle times - High precision cavities ensuring uniformity and consistency - Durable materials for longevity and reduced maintenance
For intricate designs and technical components, our expertise extends to developing moulds that can manage complex geometries and precise tolerances. This is critical for industries requiring high specification parts, ensuring functionality and integration accuracy.
Key Features: - Precision-engineered to handle complex designs - Use of advanced CAD/CAM software for detailed mould design - Precision-milled components to ensure tight tolerances - Integration of complex mechanisms within the mould design
When testing new concepts or producing a limited batch of parts, our services in prototype and low-cost short runs offer an economical solution. This flexibility allows for quick adaptations and refinements in the product development cycle without significant cost implications.
Key Features: - Cost-effective solutions for low volume production - Quick turnaround times for prototyping needs - Flexible design adjustments for evolving requirements - Use of materials that balance cost and quality for short-term runs
To optimize production efficiency and part quality, we offer advanced mould options including hot runner systems, valve-gated technologies, and heated or fast cooling moulds. These features are essential for reducing cycle times and improving part quality, especially in complex or high-volume applications.
Key Features: - Hot runner systems for reducing material waste - Valve-gated designs for precision and control - Temperature-controlled moulds for enhanced processing - Fast cooling solutions to expedite production cycles
Durability and wear resistance are vital for the longevity and performance of moulds, particularly in high-stress environments. Our vacuum hardened, wear-resistant coated steel moulds are designed to endure rigorous production demands, ensuring sustained performance and reduced downtime.
Key Features: - Enhanced hardness and strength for demanding applications - Wear-resistant coatings to prolong mould lifespan - High-quality steel selection for optimal performance - Reduced maintenance and extended service intervals
Our commitment extends beyond mould creation. We offer extensive support in various areas to ensure that your project is a success from concept to production.
Engaging our team early in the product design phase allows for a seamless transition from concept to mould development. We assist in refining designs for manufacturability, ensuring that the end products not only meet functional requirements but are also optimized for efficient moulding processes.
Our prototyping services provide a tangible validation of your designs, facilitating real-world testing and feedback. This step is crucial for iterating designs rapidly and making informed adjustments before moving to full-scale production.
Leveraging advanced software and an experienced design team, we craft mould designs that balance complexity with manufacturability. Our iterative design process focuses on integrating inputs from all stages to refine and perfect the mould characteristics.
Choosing the right material can significantly impact the performance and cost-efficiency of your product. Our knowledgeable team can guide you through material selection, considering factors like durability, machinability, and suitability for the intended application.
We recognize that challenges may arise at any stage of production. Our team is equipped to provide troubleshooting support and ongoing improvements to your moulds, ensuring consistent performance and addressing issues promptly to minimize disruption.
Our in-house toolrooms are equipped with cutting-edge technologies and machinery needed for precision mould making and maintenance.
Our CNC machining capabilities allow for high precision and intricate detailing in mould creation. This technology underpins our ability to handle complex geometries and tight tolerances with consistency.
