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Film faced plywood is an exterior plywood used in building and construction projects. It has a special film coating on its surface made from phenol or melamine on either or both sides which gives the plywood a higher resistance to moisture, abrasion, chemical degradation and fungal attack compared to ordinary plywood.
The shuttering plywood is plywood that is highly densified with sleek film from both sides of its face and it is mainly utilized for the construction works for setting up the ceiling and holding the cement.
Country Of Origin : India
Film-faced plywood is the cornerstone of modern construction and engineering projects, offering unmatched durability, strength, and versatility. Unlike traditional plywood, this product has a specialized coating of film on its surface. This film, made from either phenol or melamine, is applied on either or both sides, substantially enhancing its resistance to moisture, abrasion, chemical degradation, and fungal attack. These attributes make film-faced plywood indispensable for high-stress environments and applications that require long-lasting performance.
Shuttering plywood, a subtype of film-faced plywood, is particularly densified and features a sleek film coating on both sides. It is predominantly utilized in construction work, especially for establishing ceiling frameworks and supporting cement structures. Originating from India, this plywood represents a perfect synthesis of durability and functionality.
1. Superior Moisture Resistance: Film-faced plywood’s coating protects it from moisture ingress, significantly enhancing its lifespan and maintaining structural integrity in high-moisture environments like construction sites.
2. Enhanced Abrasion Resistance: The phenolic or melamine film coating provides a tough, resilient surface that withstands physical wear and tear much better than untreated plywood. This makes it ideal for use in high-traffic areas and for sustaining repeated use in temporary constructions like formwork in concrete casting.
3. Exceptional Chemical Resistance: The film-faced surface resists many chemicals that typically degrade other materials. This chemical resistance makes it particularly suitable for settings where exposure to aggressive substances is a factor.
4. Fungal Resistance: The film coating defends against fungal attacks which makes it more reliable for long-term use, particularly in damp or wet conditions where other materials may succumb to fungal growth.
5. High Strength and Densification: Shuttering plywood is highly densified, providing superior strength and load-bearing capacity. This quality is crucial for its role in holding cement and acting as a robust foundation during construction.
6. Smooth Surface Finish: The sleek film on both sides of the shuttering plywood gives it a smooth surface finish, which not only lends it a polished look but also aides in achieving smooth finishes on cast concrete.
1. Concrete Formwork: One of the primary uses of shuttering-film faced plywood is in creating concrete formworks. The smooth, water-resistant surface prevents concrete from sticking, ensuring easier removal of the formwork and leaving clean, smooth concrete surfaces.
2. Flooring: Thanks to its high resistance to moisture and abrasion, film-faced plywood is widely used for flooring in both permanent and temporary structures. Its durability makes it an excellent choice for heavy foot traffic areas.
3. Roofing and Ceiling Frameworks: The high strength and moisture resistance of film-faced plywood make it ideal for roofing and ceiling frameworks, particularly in long-term construction projects.
4. Walls and Partitions: Film-faced plywood is often used in temporary and permanent walls and partitions, especially in settings that require high durability against physical degradation and exposure to moisture.
5. Transport Industry: The robust nature of shuttering plywood means it can withstand the rigors of transportation applications such as flooring in trucks, buses, and trains, where high durability and resistance to wear are paramount.
Film-faced plywood comes in various sizes, thicknesses, and finishes to cater to different project requirements:
1. Thickness Options: Common thickness options include 12mm, 15mm, 18mm, 21mm, and 25mm, providing varying degrees of rigidity and load-bearing capacity, depending on the needs of the project.
2. Film Faces: Film coatings can be on one or both sides of the plywood. Double-sided coated variants offer enhanced resistance and longer lifespans.
3. Dimensions: Standard dimensions include 1220x2440mm, although custom sizes can also be ordered to meet specific project demands.
4. Edge Sealing: Edges are typically sealed with waterproof paint to further prevent moisture ingress, ensuring the edges do not swell or degrade, thereby prolonging the life of the plywood.
1. Core Material: The core of the film-faced plywood is typically made from high-quality hardwood, softwood, or a mix of both, depending on the specific requirements for density, weight, and strength of the plywood.
2. Bonding Resin: The veneers are bonded using a high-quality, water-resistant adhesive, most commonly phenol-formaldehyde resin, which provides extra strength and durability to the plywood.
3. Surface Film Coating: The surface is coated with a high-quality phenolic or melamine film, typically with a weight ranging from 120gsm to 220gsm, depending on the required level of durability and the specific application.
4. Pressed and Heat-Treated: The plywood is then hot-pressed and subjected to heat
