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Stainless steel flange simplified as SS flange, it refers to the flanges that made of stainless steel. Common material standards and Grades are ASTM A182 Grade F304/L and F316/L, with pressure ratings from Class 150, 300, 600 etc and to 2500. It used in more industries than carbon steel as stainless steel has better resistant performances on corrosion environment and always provides with a good appearance.
Country Of Origin : India
The SS Flanges are welded neck raised face flanges. The welded neck supports these flanges to hold the pipes in place while welding. The raised face allows for maximum attachment for either welding or space for bolts and nuts.
Stainless steel flanges, commonly abbreviated as SS flanges, are essential components used in various piping systems, providing a secure and leak-proof connection. Stainless steel, known for its excellent corrosion resistance and attractive appearance, is widely preferred over carbon steel in numerous applications across diverse industries. SS flanges serve as pivotal connectors, ensuring the integrity and functionality of piping systems. Available in a plethora of standards, grades, and pressure ratings, these flanges cater to a wide range of operational requirements.
SS flanges are manufactured from high-quality stainless steel, conforming to specific material standards that ensure durability, reliability, and resistance to corrosion. The commonly used material standards and grades for SS flanges include:
Stainless steel flanges are designed to withstand various pressure ratings, ensuring their suitability for different operational demands. The standard pressure ratings for SS flanges include:
SS flanges come in several designs, each tailored for specific applications and installation requirements. These include:
Application: Ideal for high-stress applications, these flanges provide a secure and leak-proof connection.
Raised Face Flanges:
Application: Commonly used in high-pressure and high-temperature scenarios, ensuring a tight seal.
Slip-On Flanges:
Application: Used where low-pressure conditions exist and the piping systems require frequent dismantling.
Blind Flanges:
Application: Employed for pressure testing of piping systems and temporary sealing.
Socket Weld Flanges:
Application: Optimal for small-diameter and high-pressure pipes.
Threaded Flanges:
Application: Used in systems where welding is not a feasible option.
Lap Joint Flanges:
The manufacturing of SS flanges involves several critical processes to ensure the highest quality and performance. These processes include:
Forging: The stainless steel material is heated and shaped into the desired flange form using mechanical force. This process enhances the strength and durability of the flange.
Machining: Post forging, flanges are machined to precise dimensions, ensuring a perfect fit with pipes and other components. This includes drilling bolt holes, creating the raised face, and ensuring smooth, flat surfaces for optimal sealing.
Heat Treatment: Flanges undergo heat treatment processes like annealing to relieve internal stresses and enhance their mechanical properties.
Testing and Inspection: Rigorous testing and inspection procedures, including pressure testing, non-destructive testing, and dimensional checks, are conducted to ensure compliance with industry standards and customer specifications.
Stainless steel flanges offer numerous advantages making them the preferred choice in many applications:
Corrosion Resistance: The inherent corrosion resistance of stainless steel ensures long-term performance in various environments, reducing maintenance and replacement costs.
Aesthetics: The bright, shiny surface of stainless steel flanges provides a clean and attractive appearance, suitable for applications where visual appeal is important.