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We can supply components in small kit form or assembled form using the unique process of Ultra-sonic welding.
This process involves the use of a ultra-high frequency sound emitter machine working through a precise aluminium horn designed as per the product requirements to agitate the plastic material surface in such a way that the two mating parts are welded without any extra adhesive or bonding agent.
The process is absolutely clean and environment friendly. It requires a small energy line feature on plastic part to create a strong joint.
Ultrasonic welding is a state-of-the-art process used extensively by ATISHRI PLASTICS PVT LTD for the efficient and precise joining of thermoplastic materials. This sophisticated technique leverages high-frequency ultrasonic acoustic vibrations to create a robust bond between two plastic parts. Unlike traditional methods that rely on adhesives or mechanical fasteners, ultrasonic welding offers a clean, environmentally friendly, and energy-efficient solution.
At the heart of ultrasonic welding lies an ultra-high-frequency sound emitter machine. This advanced equipment works in conjunction with a precisely designed aluminium horn, custom-engineered to meet specific product requirements. Here's an overview of the process:
High-Frequency Vibrations: The ultrasonic welding machine generates high-frequency vibrations, typically in the range of 20 kHz to 40 kHz. These vibrations are transmitted through the horn to the surface of the plastic materials.
Friction-Induced Heat: As the horn makes contact with the plastic parts, the vibrations create friction at the interface. The friction generates heat, causing the thermoplastic material to melt at the joint interface.
Plastic Agitation: The precision-designed horn agitates the plastic surfaces, ensuring even distribution of heat and creating a consistent bond.
Joining without Adhesives: One of the standout features of ultrasonic welding is its ability to join plastic parts without the need for adhesives, solvents, or bonding agents. This results in a cleaner and environmentally friendly process.
Strong Bonds: To achieve a strong joint, the plastic parts must feature a small energy line or energy director. This energy line concentrates the ultrasonic energy, facilitating rapid and efficient melting and bonding of the materials.
Ultrasonic welding is a versatile process with applications across various industries. ATISHRI PLASTICS PVT LTD utilizes this technology to manufacture high-quality components in both small kit form and fully assembled configurations. Some common applications include:
Automotive Industry: Ultrasonic welding is widely used in the automotive sector for assembling interior and exterior plastic components, as it provides a reliable and aesthetically pleasing bond.
Consumer Goods: Products such as household appliances, electronics, and toys benefit from the clean and efficient bonding capabilities of ultrasonic welding.
Medical Devices: The process is ideal for manufacturing medical devices, ensuring high levels of hygiene and precision in assembly.
Packaging: Ultrasonic welding is employed in the packaging industry for creating hermetically sealed packages, offering a secure and tamper-evident solution.
Ultrasonic welding offers numerous advantages that make it the preferred choice for ATISHRI PLASTICS PVT LTD and its clients:
Eco-Friendly: The process eliminates the need for solvents and adhesives, reducing environmental impact and ensuring a cleaner manufacturing environment.
High Precision: Ultrasonic welding allows for precise control over the welding parameters, ensuring consistent and repeatable results.
Energy Efficiency: The process is highly energy-efficient, as it requires minimal power to generate the necessary vibrations for welding.
Fast Cycle Times: Ultrasonic welding is known for its rapid bonding capabilities, significantly reducing production cycle times.
Strong and Durable Bonds: The resulting joints are strong and durable, often equal to or stronger than the base materials.
Versatility: The technology is compatible with a wide range of thermoplastic materials, making it suitable for diverse applications.
ATISHRI PLASTICS PVT LTD takes pride in offering flexibility to its customers by providing components in both small kit form or fully assembled configurations. The choice between kit form and assembled form depends on the client's specific needs and requirements.
Kit Form: Components supplied in kit form allow for easy transport and storage. This option is particularly advantageous for clients who prefer to conduct the final assembly in-house or need the flexibility to assemble the product at a later stage.
Assembled Form: Fully assembled components are ready for immediate use, saving time and effort for the client. This option is ideal for those seeking a hassle-free solution and quick turnaround times.
One of the key strengths of ATISHRI PLASTICS PVT LTD is its ability to provide customized solutions tailored to each client's unique requirements. The precision aluminium horn used in ultrasonic welding is meticulously designed and engineered to match the specific product's geometry and material characteristics. This level of customization ensures optimal performance and reliable bonding results.
Safety and quality are paramount at ATISHRI PLASTICS PVT LTD. The ultrasonic welding process undergoes rigorous quality control measures to ensure that every joint meets the highest standards. Additionally, the process is designed
