You Save:
Inclusive of all taxes
Product not available
Ribbon mixers are the most versatile and widely used type of powder blending machine in the market. They often are most commonly used for solids on solids mixing but can also be used for applications involving coating a dry particle with a liquid ingredient, or even particle absorption of a liquid addition.
Country Of Origin : India
Applications for solid-solid and liquid-to-liquid communication can be found in many industries, including food and beverage, chemical, pharmaceutical, and agricultural. The batch ribbon blender is used in these applications because it can bend pellets, coat smaller particles, dry materials under vacuum, or achieve the desired paste moisture content.
An inner and an outer helical ribbon with a horizontal U-shaped trough make up a ribbon blender. The ribbons are angled to travel in an opposing axial and radial direction. The normal speed of the agitator tip range is 300 feet per minute. The batch volume and product bulk density will indicate whether a normal or heavy-duty model is needed when choosing a ribbon blender. The ribbon blenders typically have a bulk density limit of 35 lb/cu ft.
The ribbon blender, a versatile and widely used powder blending machine, is crucial across several industries, thanks to its diverse application capabilities. Its design facilitates efficient mixing for solids-on-solids, coating dry particles with liquid ingredients, or particle absorption of liquid additions. Let's delve into its distinctive features, applications, and variants to understand why the ribbon blender continues to be an industry staple.
Central to the ribbon blender's unique design is its helical ribbon configuration. Comprising an inner and an outer helical ribbon housed within a U-shaped horizontal trough, the ribbons are constructed to travel in opposing axial and radial directions. This dual ribbon mechanism ensures thorough and uniform mixing by continuously moving materials from the ends of the blender to the center and vice versa.
The agitator tip speed generally ranges around 300 feet per minute. This speed is optimal for achieving a homogeneous blend within the batch without causing material degradation or generating undue heat, which could impact sensitive ingredients.
The U-shaped trough is designed to facilitate easy loading and unloading of materials. Its horizontal orientation supports a wide range of batch sizes, making the ribbon blender suitable for small-scale as well as large-scale production processes.
Ribbon blenders excel in solid-on-solid blending, making them indispensable in the food and beverage, chemical, pharmaceutical, and agricultural industries. Their ability to handle bulk densities up to 35 lb/cu ft means they can effectively mix powders, granules, and pellets of varying sizes and densities.
Another prominent application is coating dry particles with a liquid ingredient. By ensuring an even distribution of the liquid across all particles, the ribbon blender helps in creating products with consistent quality and characteristics.
In scenarios where liquid absorption by dry particles is required, the ribbon blender proves efficient. Industries like pharmaceuticals often require precise liquid addition, and the ribbon blender ensures that each particle evenly absorbs the necessary liquid amount, resulting in uniformity across the batch.
In the food and beverage sector, the ribbon blender is vital for mixing ingredients like flour, spices, baking powder, and more. Its ability to mix delicate ingredients without damaging them is a key advantage, helping maintain the quality and integrity of the final product.
For the chemical industry, the ribbon blender is used for mixing fine chemicals, fertilizers, and more. The robust design and precise control over the mixing process make it suitable for handling potentially volatile or sensitive chemical ingredients.
Pharmaceutical applications of ribbon blenders include the blending of medicinal powders, granules, and other materials. The precise control over mixing parameters ensures that active ingredients are evenly distributed throughout the batch, crucial for dosage accuracy.
In the agricultural sector, ribbon blenders are used for mixing feed, fertilizers, pesticides, and other agricultural products. Their efficiency in handling different bulk densities and particle sizes makes them ideal for producing uniform and consistent mixtures.
The ribbon blender's batch volume can vary significantly, with models catering to both small-scale laboratory settings and large-scale industrial production. The choice of the blender depends on the specific application and the required batch size.
The typical maximum bulk density that ribbon blenders can handle is around 35 lb/cu ft. This parameter is crucial when selecting the appropriate model, ensuring that the blender can efficiently mix materials without overloading.
Depending on the batch volume and product bulk density, users can choose between normal and heavy-duty ribbon blenders. Heavy-duty models are designed to handle higher loads and more strenuous mixing tasks, providing flexibility for various industrial needs.
The ribbon blender is designed for user-friendly operation. With straightforward controls and robust construction, operators can easily manage the blending process, ensuring efficient and consistent results.
Maintenance of the ribbon blender is relatively simple, involving regular inspection and cleaning of the ribbons and trough. Proper maintenance ensures prolonged lifespan and consistent performance, making the ribbon blender a reliable asset in any production setup.
Modern ribbon blenders come equipped with safety features such as emergency stop buttons, interlocked covers, and overload protection. These features ensure safe operation, protecting both the operator and the machine.
The ribbon blender stands out as a versatile and efficient solution for a wide range of mixing applications. Its robust design, ease of operation, and capability to handle diverse materials make it an indispensable tool across industries. Whether for blending powders in the food industry, mixing fine chemicals, or ensuring uniformity in pharmaceutical products, the ribbon blender delivers consistent results, cementing its place as a critical component in any production line.
