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Overview of the Automatic Electrical Power Bituminous Asphalt Mixer - 20 Ltrs
The Automatic Electrical Power Bituminous Asphalt Mixer - 20 Ltrs from EIE 169 is a cutting-edge machine specifically designed for the asphalt mixing field. This state-of-the-art equipment integrates precision and efficiency, making it an essential piece of machinery for any asphalt production facility. Whether you're in research, construction, or quality assurance in the civil engineering domain, the features of this asphalt mixer ensure a meticulous, consistent mix.
Key Components and Features
Main Frame
The robust main frame is the backbone of the mixer, providing a sturdy base that supports various systems, ensuring durability and longevity. Made with high-quality materials, the frame's design promotes stability and reduces vibrations during operation, which is crucial for achieving homogenous mixes.
Variable Speed Mixer
The variable speed mixer is an integral part of this machine. It consists of an electric motor, a gearbox, and a vertical curved blade. This configuration allows for a wide range of mixing speeds and ensures thorough mixing of all the ingredients.
- Electric Motor: Provides consistent power to the mixer, ensuring seamless operation.
- Gearbox: Translates motor power efficiently to the blades, allowing for speed adjustments.
- Vertical Curved Blade: Minimizes dead zones within the pot and promotes uniform mixing.
Elevating System
The elevating system is vital in adjusting the pot's vertical ascension. It allows the user to control the mix's depth and ensures ease of adding and removing material. This system is comprised of:
- Motor: Drives the elevation process smoothly.
- Worm Gear: Facilitates precise vertical movement.
- Upright Column: Adds structural stability to the elevating system.
- Guide Bar and Stopper Block: Ensures controlled and safe movement.
Heating Pot
Heating is crucial in asphalt mixing to maintain the material's desired viscosity and consistency. The heating pot in this mixer is designed with a focus on efficient thermal conduction and safety.
- Double Lever Metal Pot: Provides enhanced heating efficiency.
- Conduction Coil: Ensures uniform heat distribution throughout the pot.
- Electric Heater: Maintains a consistent temperature suited for various asphalt mixes.
Technical Specifications
- Volume Capacity: 20 Liters
- Operating Voltage: 230 V
- Frequency: 50 Hz
- Phase: Single Phase (1 phase)
- Speed Variation: Variable speed control
- Vertical Adjustment: Motorized elevating system
- Mixing Blade Type: Vertical curved
Functionality and Applications
This asphalt mixer is multifunctional and adaptable to a range of applications, such as:
- Laboratory Testing: Perfect for creating small batches of asphalt for testing purposes, ensuring consistent quality in research and development.
- Quality Control: Ensures uniform mixing, which is pivotal for quality control in asphalt production.
- Construction: Useful in small-scale asphalt production required for construction or repair projects.
Design and Engineering Excellence
Ergonomics and Ease of Use
Designed with user convenience in mind, the mixer’s controls are easily accessible. The digital display on the electrical control box offers clear and precise information on the mixing parameters, ensuring users can easily monitor and adjust as necessary.
Safety Features
Safety is paramount in the operation of any industrial machine. This mixer includes multiple safety checks and balances, such as:
- Automatic Overheat Protection: Automatically shuts down the heater when it senses overheating.
- Emergency Stop: Allows immediate cessation of all machine operations.
- Guard Mechanisms: Protects operators from any moving parts during operation.
Maintenance and Durability
Built with premium materials, the mixer requires minimal maintenance and is designed to withstand the rigors of daily use. Key maintenance-friendly features include:
- Removable Parts: Key components can be easily disassembled for cleaning or replacement.
- Accessible Service Panels: Allows for easy access to internal components for maintenance checks.
Advantages Over Competitors
- Precision Mixing: The vertical curved blade ensures consistent and precise mixing.
- Versatility: Wide range of speed settings and adjustable heating options.
- Ease of Use: User-friendly design, with clear digital controls and simple operation.
- Safety: Comprehensive safety mechanisms to protect operators.
Customization Options
Depending on specific user requirements, certain aspects of the mixer can be customized, such as:
- Mixing Blades: Different blade designs tailored to specific mixing needs.
- Pot Sizes: Customizable pot sizes to cater to different batch requirements.
- Control Systems: Advanced control systems with additional features like automated mixing programs.
Conclusion
The Automatic Electrical Power Bituminous Asphalt Mixer - 20 Ltrs from EIE 169 is an essential piece of equipment for any entity involved in asphalt mixing and production. Its advanced features, coupled with user-friendly operation and safety mechanisms, make it an outstanding choice for achieving consistent